Projects · Anubhav Khanal
Projects.
ANUBHAV KHANAL
ALL PROJECTS · 17 TOTAL

Projects.

Seventeen projects from four years of mechanical engineering at Kathmandu University — fabricated prototypes, CFD and thermal studies, energy analyses and reusable design tools. Each one lists the engineering methods used, the measured results and the software behind them.

01 MAIN PROJECTS
CAD model of the pipe inline turbine runnerCAD MODEL
Fabricated pipe inline turbine unitBUILT + TESTED
Jun 2023 to Nov 2023 · Design + fabrication
Design and Fabrication of a Pipe Inline Turbine

A turbine that generates electricity inside a 180 mm water pipeline, recovering energy from the flow itself. Every part was modeled in SolidWorks; we fabricated and welded the unit, then validated it outdoors at three flow rates — lighting a 4 W bulb from a 12 V DC generator.

4.38 W
ELECTRICAL OUTPUT
35%
SYSTEM EFFICIENCY
103 RPM
MEASURED RUNNER SPEED
SolidWorks Fabrication + welding Field testing
SolidWorks model of the speed breaker mechanismCAD MODEL
Fabricated speed breaker prototype under testBUILT + TESTED
Dec 2023 to Sep 2024 · Design + fabrication
Energy Recovery from a Speed Breaker

A speed breaker that recovers the push of passing vehicles instead of wasting it as heat. We compared drive mechanisms and selected rack and pinion with gear amplification, modeled the full mechanism in SolidWorks, then fabricated the prototype and quantified its output with a multimeter — each reading averaged over at least five runs, with a deviation analysis against theory.

1 W
MEASURED OUTPUT
316 mA
CURRENT GENERATED
4 W
THEORETICAL ESTIMATE
SolidWorks Mechanism design Prototyping
Heat demand map of Panauti Municipality
Apr 2025 to Mar 2026 · Energy mapping
Heat Atlas for Panauti Municipality

The first building-level heat atlas for a Nepali municipality. We surveyed 210 homes, calibrated a hybrid demand model — 70% survey energy data, 30% physics-based transmission losses with U-values and heating degree days — and extrapolated it to every building using OpenStreetMap footprints and SRTM elevation in GIS. Sensitivity analysis identified elevation and floor area as the dominant drivers.

20,715
BUILDINGS, 12 WARDS
24.36 GWh
ANNUAL HEAT DEMAND
1.18 MWh
AVERAGE PER BUILDING / YR
Field survey GIS mapping Energy modeling
Francis turbine runner diagram with sediment erosion areas IN PROGRESS
Feb 2026 to Dec 2026 · Final year researchPAPER PUBLISHED
Synergistic Sediment Erosion and Cavitation in a Francis Turbine

Multiphase CFD study of how sediment particles and cavitation act together on a Francis runner blade — combined wear is reported in literature at up to 16 times pure cavitation damage. Clear-water, erosion-only (DPM + Oka model), cavitation-only (Schnerr–Sauer) and combined cases are compared on an SS304 runner in ANSYS Fluent. Simulations are underway; results will grow this page.

4 cases
SIMULATION MATRIX
16×
COMBINED WEAR, LITERATURE
SS304
RUNNER SURFACE STUDIED
ANSYS Fluent Oka erosion model Schnerr–Sauer cavitation
02 MORE PROJECTS AND CASE STUDIES
HVAC schematic layout of the first floor
Apr 2026 to Jul 2026 · THERMAL DESIGN
Residential HVAC Design and Energy Forecasting

Room-by-room sensible and latent loads for a three-zone house in Tansen — transmission, solar gain, occupants, infiltration and fresh air — with inverter split units sized per room and seven improvement measures ranked by payback.

7.96 kW PEAK COOLING · 4.87 kW HEATING · 753 kWh/YR
Load calculation Reusable Excel tool
Cold storage building layout drawing
Apr 2026 to Jul 2026 · REFRIGERATION
Cold Storage Design for Agro Products

Design of a 50 tonne potato cold store: monthly refrigeration loads across the loading schedule, an R449A vapour-compression system with two ceiling evaporators, a 100 mm insulated envelope, and an energy and financial model.

9.84 kW PEAK LOAD · 50.4 t CAPACITY · 6,140 kWh/YR
Refrigeration design Reusable Excel tool
CFD particle tracks inside a cyclone separator
Apr 2026 to Jul 2026 · CFD
CFD Analysis of a Cyclone Separator

Single-unit simulation of sand removal from river water in ANSYS Fluent — RNG k-epsilon with the SIMPLE scheme and discrete phase tracking of 11,500 sand particles on a 337k-element tetrahedral mesh, with a mass-closure check within 1.02%.

99.73% SEPARATION · 200 μm SAND · 500 kg/s FLOW
ANSYS Fluent DPM particle tracking
CAD geometry of the air cooled EV battery box
Apr 2026 to Jul 2026 · CFD
Inlet Geometry for Air Cooled EV Battery Modules

3D CFD of airflow through an air-cooled EV battery enclosure — SST k-omega with the energy equation and a 40 kW/m³ module heat source — verified with a medium-to-fine mesh independence check across 610k elements.

773.65 Pa STATIC PRESSURE · 0.44% MESH VARIATION
ANSYS Fluent SST k-omega
Map of hydropower projects across Nepal
Apr 2026 to Jul 2026 · HYDROPOWER
Reserve Capacity and Seasonal Power Balance

Analysis of Nepal's wet-to-dry season generation gap in a run-of-river dominated grid, built on NEA and WECS data. Reservoir storage, pumped storage, regional trade and demand management are assessed against practice in six other hydro-heavy countries.

Energy planning NEA + WECS data
Pellet mill machinery
Apr 2026 to Jul 2026 · MAINTENANCE
Maintenance Plan for a Biomass Pellet Plant

Reliability-centred maintenance plan for a single-line 2 tonne/day pellet plant: criticality ranking and FMEA from receiving to bagging, proof-testing for safety functions, wear-based die and hammer management, and condition monitoring via vibration, temperature and motor current.

2,000 kg/DAY LINE · 300 kg/h DESIGN CAPACITY
RCM strategy FMEA
MQ6 gas sensor wired to an Arduino
Apr 2025 to Oct 2025 · INSTRUMENTATION
LPG Detector Using an MQ6 Sensor

Gas-leak alarm built on an Arduino UNO. The MQ6 analog signal is sampled through the 10-bit ADC; an LED trips instantly above the threshold and a buzzer confirms leaks sustained past 10 seconds, rejecting false alarms. The system resets itself once the gas clears.

400/1023 ADC TRIP LEVEL · 10 s ALARM CONFIRMATION
Arduino Instrumentation
CAD model of the traditional dhikiTRADITIONAL
CAD render of the improved pedal driven dhikiIMPROVED
Oct 2024 to Mar 2025 · CASE STUDY + REDESIGN
Modification of the Dhiki, Nepal's Traditional Rice Pounder

Field study of the traditional dhiki in Tokha — geometry, lever ratios and operator effort measured on site — followed by a pedal-and-chain drive modification modeled in CAD that reduces the effort to operate it while keeping the tool itself unchanged.

Field measurement CAD redesign
Technical drawing views of the cam and follower prototypeCAD DRAWING
Dimensioned cam profile drawingCAM PROFILE
Apr 2024 to Aug 2024 · MECHANISM
Precision Motion with a Cam and Follower

Designed a radial plate cam with a flat-face follower from a specified displacement diagram, drafted the dimensioned profile in CAD, then fabricated a desktop prototype to verify the motion transfer.

80° RISE · 20° DWELL · 80° RETURN PROFILE
CAD drafting Fabrication
X EXCEL
SHAFTØ
COUPLING⌀×L
KEYb×h
GEARm,z
Apr 2025 to Oct 2025 · DESIGN TOOL
Universal Machine Design Tool in Excel

One reusable workbook that sizes shafts, couplings, clutches, keys and gears from standard machine-design formulas — enter loads and materials, get dimensions — cutting routine sizing from hours to minutes.

5 MACHINE ELEMENTS COVERED
Machine element design Reusable design tool
Chart of cooking energy use patterns
Dec 2023 to Sep 2024 · CASE STUDY
Electric Cooking in Nepalese Communities

Case study of why electric cooking adoption stays below 0.53% despite Nepal's 96% urban electrification — appliance cost, home wiring and awareness barriers — and the measures that would let domestic hydropower displace imported LPG.

51% OF HOMES COOK ON FIREWOOD · 25% TARGET BY 2030
Energy policy analysis
Layer structure of smartphone tempered glass
Dec 2023 to Mar 2024 · MATERIALS
Tempered Glass of Smartphones

Materials case study of chemically strengthened smartphone glass — how tempering builds surface compression, the layer structure that results, and the failure modes that still crack screens.

Materials engineering
Distribution network diagram for Golden Roots Organic Spices
Apr 2026 to Jul 2026 · ENTREPRENEURSHIP
Business Plan, Golden Roots Organic Spices

Business plan for an organic spice venture sourcing turmeric, ginger, timur and honey from Gulmi and Palpa — processing in Butwal, four-district distribution, and three-year financial projections with break-even analysis.

NPR 6.13M YEAR-1 REVENUE · BREAK-EVEN MONTH 2–3
Financial modeling
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ANUBHAV KHANAL · MECHANICAL ENGINEER ANUBHAVKHANAL59@GMAIL.COM